How To Build a Cajon - Readers Respond PDF Print E-mail
Written by Casey   
Friday, August 14 2009 14:43
Article Index
How To Build a Cajon
Goals
Wood and Frame
Hole
Gluing
Door and Feet
Snares
Finishing Touches
Micing and Audio
Other Links
Readers Respond
License
All Pages
This section contains feedback, information, and images from readers of this article, some of whom have used this site to help build their own. Unless noted, I have no opinions or recommendations about this content.


Mark's Cajon

"As far as the inset on the port hole I made the hole too big and did that to make it smaller and am thinking of doing the same to the other one.It worked out really well and I think it looks good the way I did it.I went by the dimensions of the Meinl except taller. 12" by 12" by 20" I used 1/8" birch for the tapa. I used woodfiller and sanded with 220 and finished with 4 coats of polyurethane and then polished with a wax that I purchased from woodcrafters. As far as the screwing pattern I was not thinking when I placed the screws on the corners but it seems to work well anyway. I've moved the snares several times and I think I've found the right way."

 

Jeffo's Cajon

"I also had the same problem as you, regarding the strings: no effective snare sound coming out of them. What I did was to run three strings (times 2) from top to bottom. Actually, from bottom to top, using Guitar claviers (is that the word?) on top, to helping "tune" the strings. It works VERY nice, I got a real snare sound (oh, and I use BASS strings, something like the 4th, or the E for folk guitars, they are thicker and ressonate better). My cajon is a 18mm plywood, VERY thick for the standards and the front cover (Tapa) is 6mm, also thickier. Microphonated it has a very impressive sound, deep bass and a good snare sound."

Returning to the strings problems, the only disadvantage is that the strings keep breaking frequently, that is, after a "nervous" session of 2 to 3 hours some of them brake.

Still looking for the perfect solution....

[...] it got a very nice PU varnish finish and laser engraving on the tapa.

[...] new snare system I put in. After a 3 hour session everything seems allright this time. I copied the MEINL system from a picture I found over the web!

As for the claviers I used, I came to the conclusion that there is no need for frequent tuning in the strings. Once you do the first tests and find the sound is ok, you will probably never want to play with the tuning again...at least that is my feeling. So, the simpler the system, the better...I think.

[Casey asked: Regarding the strings; do you have a good separation between the bass sound and the "snare" sound? I know that some people don't want that, but I do, and so I didn't want to run the strings from top to bottom...]

I do like the separation since I was a drummer in the past [...] and the cajon sound was the perfect bass/snare I was looking for.

My cajon has a very distinct snare sound going crisper and crisper as you go to the left/right upper tip (i guess all cajons are like that) and the bass in the middle is deep as I expected. The Bass and the snare have the strings "slap" along and I like it, just like the flamenco cajons I've been listening on the net. For the extra snare on the upper tips I heated the cover with a blower and bended just a little bit (2 to 3mm gap), so I also have the wood cover hitting the cajon and making a distinct sound."

 

John's Cajon

"I made mine of solid wood [3/4" poplar], with a 1/8" plywood front. I used 1" x 12" + 1" x 6" glued/butted/clamped together [with 'biscuits'] to get enough width. I also used a side sound hole & decided to angle the front/back in a trapezoid shape, with the two sides being parallel. My thinking was that the sound on the left striking side [11" deep] would be a little higher pitched than the right [13" deep], kind of like 2 congas. I was also thinking that the natural megaphone shape would help force the air/sound towards the hole. I used a snare drum spring, duct-taped to the inside top of the front piece just before I re-assembled the front, after applying the finish [outside only] to the whole thing (no stain, just gloss Verathane). Since the sides/top/bottom were all solid wood, I didn’t need to make an inside frame to attach the drum face – I just screwed it directly to the sides."

"I wanted it to be the same height as the stool I usually sit on to play congas, to serve a dual purpose. The inside height was already 19" & the thickness of the top & bottom added 1 1/2" + I added a block of wood [3/4"] under each [3/4"] rubber bumper on the bottom – so it came out about the right total height [22"]. I also personalized it with some [water-slide-off] decals on the bottom of the front. I made the graphic designs in PhotoShop and printed them on decal paper with my computer printer."

"I've only played a couple caĵons at music stores, and then only for just a couple hits each time & to check out their construction & spring setup, mainly. So - I’m not an expert at the sounds produced, or in playing. However, I think mine sounds good; I was satisfied with the sound and with the snare effect. However, I think that the low/high and megaphone/projection effects are probably minimal; maybe not worth the trouble of the irregular angles, which probably provided the most challenges in making it. I’ll have to play it awhile, though, before I get used the all of the possible sounds it can produce."

...

"I've played my cajon a couple of times now, but still need to learn more about its particular areas, sounds, etc. After having played it a little, I do think that my trapezoid/angled sides have some effect on the tone and pitch. Since the inside dimensions vary from left to right, it has a lot of varied playing area & tones – from left to right, up & down, middle versus edges, etc."

"My [drum] snare has a lot of zazz to it - which I mostly like. I’ve found that I can control/lessen the amount of after-effect snare noise by playing technique; either pressing on/muting the tapa after striking it, and/or putting my (socked) heel against the face at the bottom as I play. So far, I would liken my playing style to that of a drummer on a traditional trap set – with my right hand placed lower on the tapa, playing the kick drum parts, and my left up top, doing the snare."

"My right hand is generally cupped most of the time [to produce more of a bass/kick sound] – and my left mostly does slaps. After-touch-muting with my right hand helps reduce the snare sound on the bass-sound hits. Since it's in close proximity to the tapa, I can kind of leave the right hand lightly engaged most of the time, to press on the tapa and control the snare sound. I was considering rigging up some device to engage/disengage the snare springs on & off the tapa – which has some access through the (side) sound hole. But I already have congas and bongos, so if I want to play percussion sounds without a snare, I would tend to just use those."

"So for my cajon, I think I will probably leave the snare permanently affixed. I may go in and stretch the snare just a tad and permanently attach it to the sides -- I currently just have the ends duct-taped to the face, with about as much [minimal] stretch as that process allowed. However, that method allowed for plenty of contact for all of the springs, and like I said -- it has a lot of snare effect if I just strike the tapa and let it vibrate. To access and adjust the snare I would need to take off the tapa, so I thought I would play it awhile before I did anything semi-permanent."

[update] "I finally got around to permanently affixing the (drum snare) springs to the inside of my cajon instead of the duct tape I used for awhile. ... I found a simple solution. I had some plastic furniture door magnets in my junk drawer that I adapted for use – I just popped out the magnets and used the plastic housing. I fed the plastic tapes that came with the drum snare through the slots on the ends that they usually go through, and trapped the (then doubled-up) tape under the plastic door hardware on each side of the inside/box – as you can see, a few inches down from the top of the box. The door hardware had adjustable slots, so that you could adjust/move it back and forward a little by loosening the screws (and then re-tightening) – and also adjust the tension on the springs just a little by pulling on the ends of the plastic tape. I used this method to adjust the closeness of the hardware and springs to the front edge of the box/tapa. I just experimented around, holding the tapa against the box & seeing how much spring contact there was & adjusted both sides equally to get the amount of spring contact I liked before I screwed the tapa back in place."

 

Jason writes:

In my own attempts at following the Ocanartesian page's instructions I found that their snare placement wasn't the best. I went on to www.meinlpercussion.com, and to www.mountainrythym.com, and found that they all build their cajon's with the snare wires running down the inside of the striking surface. If you place the wires in such a way that they form a narrow "V" from top to bottom, then you should get a decent sound.


Peter writes:

A few thoughts

  • A- making it "aircraft hand luggage size" (max 55 x 45 x 25 cm) for portability & multiple use
  • B - putting a door in (great minds think alike... and fools seldom differ...!) partly to use the interior for carrying thing (luggage idea again..) [Casey's note: I toured with my cajon,; i built a little reinforced cardboard form to protect the snares and then packed things inside the cajon. It was indeed handy. I had a homemade carrying case as well, with a shoulder strap, which was also very handy.]
  • C- put the door in the base - so sitting on it helps to force/keep the door closed & rigid
  • D - put the "reflex vent" in the base so that - in combination with the height of the feet - the bass is reinforced by the floor plane (and "rocking" back on the cajon varies that linkage?)


Julian writes:

  • 1. Besides the front and rear frames, you might consider adding corner blocks to further stiffen the box.
  • 2. Using solid hardwood for the tapa would definitely have an effect on the tone, as different woods each have their own tonal qualities, as in guitar construction. However, I think a thin board of this size would be prone to warping from changes in humidity etc, and could also very easily split along the grain from an accidental impact or from striking too hard. Again, this is not so much of an issue with guitars as they have braces glued on the inside. Bracing the tapa would likely dampen the sound.
  • 3. Perhaps steel guitar strings would work better as snares than nylon as they're more springy. There's something else which might work but I don't know whether you can find it in your town. Over here, it's sold as a cheap curtain hanger. It consists of a close-coiled steel spring covered with flexible plastic, comes in a roll and you cut it to length, screw eyelets in the ends and hang them on hooks or nails in the window frame. Anyway, you take a length of that, strip off the cover, clamp one end in a vise, grab the other with a pair of pliers and pull it as straight as you can. you end up with a kinked, springy piece of wire that's a beefier version of the ones used for drum snares. I've only just read your page, about 15 minutes ago, but I've started thinking of ways to adjust the snare tension without having to open the back. Maybe some kind of screw and lever arrangement adjusted through small holes in the top? This eliminates the need for hinges and the back can then be screwed shut for a tight seal, and adjustment can be easily done while in the playing position.
  • [Casey's note: i included a door to adjust snare tension, but also to remove and reinstall snare systems, adjust them in a more substantial sense, and so forth... I found it crucial to have this access, but then, i didn't know what i was doing. :-) Now that i am more confident, maybe i'd be willing to leave the door out of the design, espcially since it takes so much time to make compared to the rest of the instrument... but it was so handy, i doubt it...]

  • 4. The size and possibly the location of the soundhole / bass port (back vs. side) is somewhat crucial, but the shape is not. I remember reading about this in an instruction leaflet from the JBL speaker company dealing with speaker cabinet construction.

    Basically, the size (area) of the bass port is determined by the volume of the cabinet, a ratio of so many square inches per cubic foot. The port can be round, square, rectangular, any shape you want as long as the area is correct. I don't have it with me now, I'll see if I can find it or look for the info online.

    Also, maybe having the port in front would give better response and simplify miking. Maybe an extra "folded horn" extension to the bottom of the box?
  • 5. A lacquer or other hard finish on the inside will reflect more of the high frequencies, giving a brighter sound.



Last Updated on Thursday, April 08 2010 16:01
 

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Comments (16)
16 Tuesday, September 07 2010 10:41
Celeste
Thank you for all the info ad the pictures. I been looking around to see how a cajon is made and this page has helped me a lot. Great work.
15 Friday, September 03 2010 10:51
mgmt
@Job:

Re: wood, see page 3, called, cleverly, "Wood and Frame": http://caseyconnor.org/jl/cajon?start=2 -- As far as species of wood are concerned, I doubt it makes much difference, since we're talking about laminate plywood here.

Re: Ocana, see the intro page, "Germán Ocaña".
14 Friday, September 03 2010 01:18
Job van Dieten
thank you for the advice. i have one more question. are there certain types of wood trhat are more preferable or better-sounding than others. And may i ask who/what Ocana is, i have to acredit this in my bibliography.
...
13 Wednesday, August 11 2010 17:25
mgmt
> what is the thickness for the tapa? im trying to build this cajon drum but im having problems making the snare thing.

Hi -

For the tapa, see page 3, called, cleverly, "wood and frame": http://caseyconnor.org/jl/cajon?start=2

For the snares, see page 7, called, cleverly, "snares": http://caseyconnor.org/jl/cajon?start=6

Good luck,
-Casey
12 Wednesday, August 11 2010 17:13
joe
what is the thickness for the tapa? im trying to build this cajon drum but im having problems making the snare thing.
11 Wednesday, July 28 2010 10:34
mgmt
Hi -

@Job - see http://caseyconnor.org/jl/cajon?start=3 for info about the hole size issues. The size doesn't seem to matter so much, in my experience. The function of the hole is to "let the bass out", in a simple sense; the cajon "kick" sound is making a "thud" wavefront. Without the hole, the thud hangs out inside the box and doesn't come across as loudly. My personal conviction (as explained at that link) is that the hole isn't part of a "Helmholtz" model, where it "tunes" an air spring, so much as it just prevents the air pressure of the internal space from preventing the tapa from moving and allows the thud wavefront to escape. If the tapa vibrated like a traditional drum head membrane, then the hole might be relevant, as when playing a djembe you can insert or remove a fist in the hole to change the pitch of the drum.

Gluing/nailing: see http://caseyconnor.org/jl/cajon?start=4 -- nailing or screwing into the edge of standard laminate plywood doesn't really work, so you basically need to glue. Ocana also recommends this for the sake of a good air seal via the glue. The exception, sometimes, is the tapa, which you screw into the frame (the frame is in turn glued to the inside of the plywood). Some people also glue the tapa, but i prefer to leave mine removable.

@Richard - Yeah, generally the back panel is the same as the sides, with 12mm or thicker plywood (glued all around). It's important that the cajon be sturdy/rigid. Regarding the snares, see http://caseyconnor.org/jl/cajon?start=6 ... I agree that the string-snares are not satisfying. There are a number of other ideas on that page, as well as links.

Glad the site is helpful,
-Casey
10 Wednesday, July 28 2010 00:41
Job van Dieten
Is it better to glue or nail the cajon together? And why?
9 Wednesday, July 28 2010 00:37
Job van Dieten
I am designing and creating a cajon for a school project neccesarry to finish the school and get my diploma. what is the relation between the size of the cajon and the hole? is the function of the hole to amplify the sound or to add an other sound function?
8 Thursday, July 15 2010 08:32
Richard Cowling
I built a Cajon 3 weeks ago, using plywood I had around. 12mm for sides, top and bottom, 3.6 mm for tapa and back panel, but the back panel was doubled up. really just a trial and will buy some better quality faced ply one day. I took some ideas from this site so thank you: I though I would respond with what I discovered.

My original design borrowed your first snare idea, but across one corner only thinking that I could have a 'slap + snare' corner plus a 'slap only' corner. The snares were not very successful: if given a lot of tension they produced a distracting sort of hum. Now I have them slack and with a few loose wires wrapped around which is OK played lightly but I am working on alternatives and will post here if I have a breakthrough.

I did find that there was a nasty resonance from the back panel even though it was well screwed on, and cured that by using frameseal (the stuff that goes around window frames) applied from the inside (with the Tapa removed). I also glued a chunk of MDF to the inside of the back panel to deaden it. The bass seemed more solid after that.

Just for fun, we put an ordinary cheap PC mic inside it and played it through a computer sound card: if you want to hear that, and see the cajon, go to youtube.com/expertanswers.

Even without a microphone I am amazed at the range of sounds and dynamics you can extract from what is just a box.
7 Wednesday, May 19 2010 19:56
Zack
Nate, i would like to use the same technique you used if you say that it is a better design. Let me know! Thanks
6 Monday, May 17 2010 18:15
CaseyC
Thanks David - please do report back if you do this experiment. My impression is that the helmholtz model doesn't apply very well; i originally kept the hole cut-out from my cajon with the idea that i would incorporate it as a "slide" over the hole, allowing me to vary the effective hole size and thus the kick pitch. In practice, it made no difference in the pitch (like, at all). In other words, i'm not sure there is really any resonance or vibration happening with the tapa; it seems like it is more of a "thud" wavefront. Perhaps with tapas of other sorts this would be different. Perhaps a tube would have a more dramatic influence. I'm curious too, so i look forward to anything you come up with. Thanks!
5 Monday, May 17 2010 13:56
David Hancock
I was wondering if it wouldn't make more sense to do something with the hole similar to what someone would do when designing a speaker and tune the cajon with a port tube. This would make it more of a Helmholtz resonator. The air inside the port tube would resonate and provide a boost in low end frequency depending on the length and diameter of the port. For instance, if the interior volume of the cajon is roughly 1.9 cu. ft. then a 3" inside diameter port with a length of 8.5" would have a tuning frequency of 30 Hz. There would be a 12 decibel per octave roll off below that frequency. At those frequencies it would not matter where the port hole was located as the wavelengths are quite long at those frequencies. I do plan on building one to experiment with this summer. I will be sure to keep you informed of my progress.
4 Tuesday, April 20 2010 00:55
Dietz
I would be interested in more exact instructions Nate
Thanks
3 Monday, March 22 2010 16:02
mgmt
Sorry, had an issue with the commenting system (fixed now). Here are two comments in response to "instead of using guitar stirngs or a snare":

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I am thinking about building my own canjon and your experience will be very helpful I think! Can't you create a blog or something like that and share your experience? I'm sure there is many people that will appreciate!
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Yeah same here!
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-Casey
2 Sunday, February 07 2010 11:14
Gervacio Garcia
I was recently introduced to this instrument by a friend from my church, I decided to build a cajon based on the dimensions and features from the one we have at church and from the information you have posted.
Like i said am not a pro or anything else but love the sound of this instrument.
The one i built is 18 inches tall by 12 inches wide. i did not install any type of resonating devices in it, just pure sound from what the tapa (face) would make.
I use it for the first time today at church, like i said am not a pro, but i got good results.
Thank you for all the vital information you have share with everybody else.

Thanks
1 Thursday, January 28 2010 05:13
nate
a different way of making your own cajon is too use small pieces of bamboo or just a bunch of wooden rods they should be a little more than a quarter of the length of your cajon and about the size of a instide of a bic pen(the part that hold the ink), basically you run them up and down which would be perpendicular from the bottom and top of your cajon. So you take your bamboo or wood sticks and line them up all nice on the inside of the front side, after you have them lined you want to glue them at the bottom of the sticks(the side closest to the ground)leave the top unglued so the bamboo has room to reverberate then you take a piece of wood that will connect to the front (basically this piece of wood is used to hold the bamboo in place it is placed parrallel to the floor a little less than half of the way up the bamboo sticks connect that piece to the frame you made that fits the front (where most directions tell you to connect the guitar strings). Another thing to keep in mind is that the front top of your cajon should have some play in it basically you should have screws that can adjust the front to get the snare sound. I WOULD HIGHLY RECOMMEND LOOKING?PLAYING A CAJON AT YOUR LOCAL MUSIC STORE (hopefully you are lucky enough to have a store that carries a cajon or two) Basically i built my first cajon following the instructions above plus a little extra except i used snare wires instead of guitar strings, then i had the pleasure of playing a cajon in dales drums and i examined the build of the ones there. Building my next cajon i had a much better design and got much better results. if you would like more exact instructions let me know i would be happy to help.